In European countries, homeowners use eurowood (or fuel wood) as fuel for heating. The first a business idea for the manufacture of eurodrops the Australians began to engage, they remain the leaders in technology development to this day. Gas in the balance of consumption is significantly inferior to other types of fuel.

But not only householders use eurowood, they are also used by canneries, organizations Agriculture, poultry farms, bituminous plants, construction companies, utilities, etc.

Technologies are used for the manufacture of Eurowood, which are divided into 2 processes: crushing waste to the required size and extrusion pressing under high pressure. Ready-made Eurodroves are formed by polygonal or cylindrical bars. Briquettes diameter - 10 cm and more, length - 20-30 cm. Briquettes are sold in packs, 96 packs are transported in pallets. One pallet has an approximate weight of one ton. In terms of heat transfer, Eurowood can be compared with coal, and the environmental damage and ash content are significantly lower.

Production area

Since the production of Eurowood is an environmentally friendly process, no special permits are required for production. Depending on what volume of production and the amount of equipment, it is necessary to choose a production area. If you plan to produce 150 kg per hour. Eurowood, then production will require an area of ​​100-150 m. plus from 50 to 100 m. for warehouses for open storage of finished products and raw materials.

For the production of Euro wood from 1000 kg. an area of ​​300 meters or more will be required, as well as an area for a warehouse of 300 m2 or more. Three-phase electricity connection 380 W., power consumption - 50 kW.

Staff recruitment

If the company operates in three shifts, then 14 employees will be enough. The storekeeper-accountant and the director work for five days, the workers in three shifts of four people.

Raw materials for the production of Eurowood

Eurowood is made from waste wood processing industry: wood chips, sawdust, shavings, and also used the husk of sunflower seeds and straw. The largest volume of necessary waste is generated in logging, in the woodworking and furniture industry: trunks and pulpwood of different trees, lump waste, wane, slab, foliage, sawdust, wood chips, shavings, etc.

Technological process production of eurodrops:

Equipment and technologies for the production of eurowood

For extrusion or pressing, the moisture content should not exceed 15%, and the grain size should not exceed 3 mm. Most wood chips and sawdust have a higher moisture content and a larger fraction. Therefore, the raw material is initially dried and crushed.

Equipment for the production of Eurowood:

Chopping machine. The Eurowood production process begins with chippers. Chippers are used for crushing large waste. In the receiving window, the raw material is taken by toothed rollers and sent to a special area for grinding. In this area, on a rotating drum, the knives separate the chips and place them on the grate. Chips that have not been calibrated are sent back for re-grinding. Chips at the exit have a size of 10 to 35 mm.

Heat generator. Drying is carried out with the help of air. There is special equipment that not only dries wood chips, but also crushes them. The heat generator provides hot air. The generator uses fuel of its own production - Eurowood.

Extruder. The mass, prepared to technological condition, is then sent for pressing. Under high pressure, the raw material is squeezed out through a die and divided into equal briquettes 20-35 cm long. Then the briquettes are sent to the finished product warehouse. Eurowood must be stored in sealed packaging or under a canopy.

Markets for the sale of eurodrops

A significant part of the Eurowood produced on the territory of Russia is sent to European countries. But since the tariff for gas supply has increased, domestic demand is beginning to flourish, and by 2020 it may double.

It is advisable for the sale and sale of products to have your own store on the Internet, to place goods in supermarkets and large retail chains... For the export of products, you should contact those firms that are engaged in export-oriented business, have a sales network and warehouses in Europe.

Efficiency calculation and investment

For the production of Euro-wood 1000 kg / h, the cost of the set will be 9 million rubles. Such equipment is produced in South Korea and China. It is better to use equipment with less capacity when raw materials are located near production. In this case, the cost of the set of equipment will be 0.5 million rubles.

An enterprise with equipment with an output capacity of 1000 kg / h, taking into account the time for adjustment and repair, the daily output will be 20 tons. With the price of eurodrops 4 thousand rubles / ton, the volume of sales per month will be 2 million 400 thousand rubles.

Monthly expenses will be:

180 thousand rubles - raw materials;
480 thousand rubles - wage employees;
350 thousand rubles - electricity;
168 thousand rubles - transportation costs;
216 thousand rubles - other overhead expenses;
Total - 1 million 394 thousand rubles.
1 million 6 thousand rubles - profit before tax.

Rationally apply the organizational and legal form - ( individual entrepreneur). According to the simplified tax system, 15% tax for PP is 151 thousand rubles, the payback period is 10 months; 855 thousand rubles - net profit.

V business ideas for the manufacture of eurodrops great importance the sanctions regime and the state of the global hydrocarbon market are playing. If the consumption of Russian gas is reduced by European consumers, then most likely there will be a surplus on the domestic market, so the price will fall, including for other sources of energy saving.

Fuel briquettes, or eurowood, are today one of the alternative types solid fuel... The raw materials from which they are made are affordable, natural and environmentally friendly material. The production of sawdust briquettes for heating boilers, fireplaces and stoves can be organized at home.

DIY sawdust fuel briquettes

Description, composition and features

Compressed wood particle logs are called sawdust briquettes. They are of various shapes, but this feature does not affect their calorific value. The combustion mode of briquettes is the same as that of coal or wood: the fuel heats up, decomposes into pyrolysis gases, mixes with oxygen and ignites.

For the production of fuel briquettes from sawdust, wood is most often used (sawdust, shavings, dust), but straw, paper, peat, husks of seeds and nuts may well be used.

In this video, we will consider a mixture for briquettes:

Briquette fuel has a number of advantages:

• in comparison with wood, it has an increased heat transfer, second only to coal;
• due to low humidity provides a high combustion temperature;
• forms a small amount of ash;
• burns with an even flame without sparks and crackling;
• gives the minimum emission of carbon dioxide;
• there is no soot during combustion;
• the combustion process of one fuel tab takes longer (compared to wood);
• does not contain harmful elements for health.

Save money with alternative fuel sources

Eurodrova also have some drawbacks. Firstly, they are afraid of moisture, therefore they require dry warehouses and woodsheds for storage. Secondly, they cannot be subjected to strong mechanical stress. Thirdly, with the manufacture of fuel briquettes at home, difficulties may arise due to the purchase of equipment that is expensive, but if it is available and with access to free sawdust, it will be possible to set up production even in the garage.

In addition to the fact that briquettes can be used to heat stoves, fireplaces and baths, it is very convenient to take them out into the countryside for cooking barbecue and barbecue, and the absence of smoke during combustion makes it possible to use them even in closed rooms.

Briquettes manufacturing technology

The raw material for the production of fuel briquettes is woodworking waste - sawdust, the main supplier of which is a sawmill. The species of wood do not matter, but the moisture content of the raw material should be no more than 12%, the size - up to 6 mm. Rotten wood should not be more than 5% of the total mass of waste. First, the sawdust is sorted to exclude large pieces of wood, after which they are fed to a crusher, and then to regrinding, where they are given the desired size.

The crushed sawdust is fed to a heat generator and mixed with flue gases, then to a drying drum. From there, the briquette mass enters a cyclone, in which dry waste is separated from the gases and settles to the bottom. Then the material enters the conveyor and presses or extruders to create the required pressure. Sawdust briquettes for the furnace are made in two ways:

• creation with a hydraulic press;
• by extrusion.

The extrusion method consists in the fact that the raw material is poured into the receiving hopper of the device and passes into a tapering working channel, where it is strongly compressed by a press. The result is wood from sawdust in the form of a hexagon. After being heat treated, they are cut one size at a time with a special knife.

With both technologies, obtaining eurodrops goes the way strong squeezing of wood waste, as a result of which lignin is released from them - a binder. From strong compression, the raw material heats up, as a result of which rectangular logs are formed. Due to the high pressure, the briquette heats up so much that it charred a little. In some cases, after the press, the blanks are sent to the furnace for even greater heat treatment.

Hydraulic and screw presses contribute to the release of lignin, but these units are expensive to maintain, so they are used only in industrial production.

DIY fuel

It would be unrealistic to think that someone would undertake to buy such a powerful unit for home use. It will not be possible to apply the method of obtaining lignin at home. But some craftsmen have learned to use other binding materials. In order to start making your own firewood from sawdust with your own hands, Consider the following:

1. A briquette made in artisanal conditions is significantly inferior in quality to the factory briquette.
2. Preparing and pressing sawdust takes a lot of time and physical effort.
3. A large warm room is needed, which will require a lot of fuel.
4. Any improvement in equipment increases the cost of the product.

Thus, having thought how much effort, time and finance it will take to home production briquette fuel, many will prefer ordinary firewood or coal. To start making sawdust briquettes with your own hands, it is not necessary to buy expensive equipment. Home craftsmen came up with the idea of ​​cooking briquettes for heating from different combustible materials: paper, straw, cardboard, leaves, etc.

To make Euro wood with your own hands, you need to put sawdust in water, put clay there in a ratio of 1:10, stir, add wallpaper glue or soaked cardboard. This mixture should be poured into a mold and squeezed as tightly as possible with your hands. Then remove the figures from the mold and lay them out in the sun to dry.

For quick briquetting, you can line each figure with paper or rags. As for homemade pressing machines, then they are usually made in three versions:

• with manual drive;
• with jacks;
• with hydraulic drive.

One of the simplest options for the machine: a frame is welded from a metal pipe, which can be attached to the wall of the house. At the bottom of the frame, a rectangular shape is attached, on top - a lever that goes inside it. The second and third options are that the briquette press is represented by a jack or a hydraulic drive, which are constructed in place of the lever.

Fuel briquettes or, as they are often called, Eurowood, are modern look fuel used to heat residential buildings, baths, temporary structures, outbuildings, etc. They are dry and dense, due to which they burn longer than ordinary firewood, while emitting much more heat. In addition, they are environmentally friendly - the production of fuel briquettes is carried out mainly with the use of woodworking and agricultural waste. Due to the listed qualities, Eurowood has become widespread in recent years, and their manufacture has become a profitable idea for business.

Relevance of the idea

Efficiency, environmental friendliness, ease of storage and use, high efficiency - these are the main reasons for the growing popularity of these materials both in Europe, where they were invented, and in Russia.

The heat transfer of such fuel is 1.5 times higher than that of wood. One ton of Euro wood can replace one ton of coal, but briquettes are more compact and do not spread unpleasant odors, smoke and soot when burned.

The cost of fuel briquettes, depending on the type of product and raw materials, is on average from 4500 rubles. up to RUB 10,000 per ton. Taking into account the fact that they are made from waste, and the current costs of manufacturers are reduced mainly to paying for electric and thermal energy necessary for the operation of special equipment, the business of manufacturing Eurodrops can be called one of the simplest and most inexpensive to maintain among all areas of the production sector.

The Russian market for the production of fuel briquettes is export-oriented. The main buyers are European countries: Denmark, Sweden and Norway. The geography of sales is expanding, at the same time, the domestic consumption of briquetted biofuel is also growing.

The installation of a line for the production of fuel briquettes in a woodworking enterprise (for example, if it is used as the main direction) can effectively solve the problem of waste disposal, expand the range of products and provide its owner with a good additional income.

But even if the raw materials for the manufacture of such products have to be purchased, and I must say that the cost, for example, of two tons of wood waste required to obtain one ton of briquetted fuel is about 400 rubles, this can be very profitable.

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Types of products

There are three main types of eurodrops, differing in shape and manufacturing characteristics. Each species got its name from the manufacturer who first put it on the market. Fuels, sorted in ascending order of price:

• briquettes Nestro ("Nestro") - have a cylindrical shape, length from 5 to 10 cm, diameter from 5 to 9 cm. May have a radial hole. Produced on hydraulic and shock-mechanical presses;
• briquettes Ruf ("Ruf") - have the form of bricks measuring 6 × 7 × 15 cm. Produced from sawdust and other wastes of soft and hard wood using hydraulic presses, do not contain chemicals;
• briquettes Pini-Kay - have an elongated shape, in section they resemble polygons (with four or six edges) with a radial hole. Produced on screw presses, undergo mandatory heat treatment. The most durable and resistant to moisture, so they are more expensive.

The technology for the production of fuel briquettes is based on the pressing method. Substances used as raw materials are compacted under pressure from 300 to 1100 bar (depending on the type of briquettes), liquid is squeezed out of them and given the required shape.

The most common material for obtaining such products is crushed wood waste (sawdust, wood chips, chips). As raw materials, you can also use the husk of sunflower seeds, rice and buckwheat husks, straw.

It is useful to know how beneficial it is. Material market, manufacturing technology, production equipment and profit forecast.

With the help of this machine, woodworking waste can be briquetted, which can later be used for incineration in both domestic and industrial furnaces. It is equipped with a built-in agitator that prevents raw material from hanging.

Pressing takes place thanks to the action of a hydraulic pump, which is driven by an electric motor. The machine for the production of fuel briquettes VR-20A is equipped with a clamping vise adjustment system, with the help of input guides, the required compression force is set. In addition, this press is equipped with a briquette firing device, which makes them even more durable. The estimated cost of the device is 270,000 rubles, the maximum productivity is 15 kg of finished products per hour.

Business planning

It is advisable to start the opening of a mini-plant for the production of fuel briquettes with drawing up a business plan. It is better to order a full feasibility study of the project from specialists. Approximate calculation economic indicators you can also compile it yourself, collecting certain data for your region: prices for equipment and its technical characteristics, cost of raw materials, cost utilities etc.

Approximate data for calculating the profit and the payback period of the project are shown in the following table:

Production costs of 1 ton of briquettes
	Raw materials (2 tons)
	Electricity (100 kW / h)
	Thermal energy (1 MW / h) + dry wood waste price
	Salary (2 workers per shift with a rate of 20,000 rubles / month with taxes)
	Productivity per month with one shift operation (0.5 t / h × 8 hours × 21 days)
	Productivity per year (84 tons × 12 months)
	Minimum selling price
	Revenue per month
	Revenue per year	RUB 5,040,000
	Profit per month
	Profit per year	RUB 3 618 720

Eurowood production - new and very profitable view entrepreneurial activity.

Due to the presence of a hole inside the briquette, Eurowood burns without emitting smoke. The problem of the release of volatile substances and unpleasant odors is also eliminated.

This type of fuel ideal in terms of fire safety for open fireplaces, since it does not spark during combustion. Ash can be used as fertilizer in the garden.

Eurowood is made from woodworking industry waste (branches, shavings, sawdust, straw). For many furniture and lumber manufacturers waste disposal is a serious problem requiring additional costs. It may well be that you do not even have to pay for raw materials - it will be enough to regularly take them out on your own transport.

The production of euro wood from sawdust and other waste consists of several stages:

• Crushing of raw materials.
• Drying.
• Pressing into briquettes of the desired shape.
• Drying of finished products.

The wood species does not play a special role in the briquetting process.

But, in order to achieve maximum productivity of machines and high quality products that will suit demanding European buyers, several rules should be followed:

• Shavings and sawdust should not be mixed.
• The fraction of raw materials should not exceed 3 mm.
• It is advisable to use wood of the same species.
• Maximum performance is achieved with hardwood.

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Eurowood production

Equipment for the production of Eurowood can be assembled by purchasing separate units. Manufacturers also offer ready-made lines.

Eurowood production line in industrial volumes for sale wholesale buyers consists of the following units:

• chipper;
• hammer mill;
• sawing device;
• line for moving raw materials;
• pneumatic conveyor;
• bucket loader;
• pre-shredder;
• vibrating sieve;
• storage bin;
• screw press for making briquettes (briquetter);
• heat generator;
• dryer drum;
• cooling line for finished briquettes;
• packer of finished products.

Automated line for the production of Eurowood will save on payment labor to workers.

To service equipment with a capacity of up to 250 kg / h, 2-3 workers are enough.

The productivity of a complete automated cycle of equipment is much higher.
The production of eurodrops in small volumes is possible organize in a small room.
To sell products to private buyers on a local scale, you can limit yourself to a minimum set of equipment:

• crushing apparatus;
• machine for the production of eurowood;
• dryer.

Most of the operations will have to be carried out manually, the productivity of such a workshop will be minimal. But, for a private mini-enterprise as a start, this option is quite suitable.

Room equipment

Certain requirements are put forward for the production premises from the sanitary services and the fire inspection. The required voltage in the mains is 380 V.

Necessarily equipping with sewerage and water supply. Also, you should take care of the ventilation of the room.

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On the market, you can buy domestic and foreign equipment for the production of Eurowood.

There are proposals for both new machines and used equipment. Domestic manufacturers offer reliable and high performance options.

Buying domestic equipment is also more profitable in terms of commissioning, maintenance, and search for components.

Bikpress has a good reputation among manufacturers.

Reinforced roller press PVU - 1500 from the manufacturer "Bikpress" coal and various other fine fractions using adhesives.

Main technical data:

• power consumption - 2-3 kW / h;
• productivity - up to 1500 kg / h;
• height - 1300 mm;
• width - 600 mm;
• length - 1600 mm;
• weight - up to 500 kg.

Other types of equipment and accessories can be purchased from this manufacturer.

Compared to domestic counterparts, Chinese equipment is cheaper. But, you should take into account the cost of transportation and possible problems in the delivery process.
It is not a fact that you can count on the service and reliability of this equipment.

If you have the opportunity to conclude a contract that takes into account all possible risks, the purchase of Chinese equipment will save on start-up investments.

Excellent reputation with Danish equipment manufacturer C.F. Nielsen.

An example is the impact-mechanical press for the production of Euro-wood BP 6500HD.

Main technical data:

• productivity - up to 1400 kg / h;
• briquette length - 75 mm, width - 65x65 mm;
• engine power - 45/55 kW;
• weight - 5500 kg;
• centralized lubrication system - slider / bearings;
• overall dimensions - 1700x1550x2850 mm.

This equipment allows us to produce the highest quality Euro wood.

The company offers its customers individual units and automated lines for the production of Eurowood.

Service centers work with customers on a very high level, carry out commissioning, repair and uninterrupted supply of components and spare parts.

Video about the production of eurodrops